Custom E-Mobility Battery Pack Manufacturing

Battery Solutions For E-mobility Applications

The electric vehicle market is a rapidly growing and highly diverse sector, with very high performance requirements for battery packs. Its applications range from electric scooters and bicycles to electric motorcycles, cars, construction equipment, vessels, and industrial machinery. As the world shifts towards cleaner and more efficient transportation, the demand for reliable and high-performance battery solutions is becoming more pronounced.

Keeping The World On The Move

   Personal electric transportation tools, such as electric bicycles, electric scooters, and electric balance boards, have become increasingly popular in recent years. These tools not only provide significant convenience for daily commuting and recreational travel but also help alleviate traffic congestion and reduce environmental pollution. Their widespread use has transformed the way people travel, improving the quality of life.

       Convenience and Time Savings

      One of the greatest advantages of electric transportation tools is their convenience. Compared to traditional bicycles and walking, electric tools allow people to reach their destinations at a faster speed. For example, using an electric scooter to commute in the city can avoid traffic jams and save a lot of time. Additionally, these tools are typically lightweight, easy to carry, and store, making them very convenient for both commuting and short trips.

    Environmentally Friendly

    Electric transportation tools usually use batteries as their power source, and unlike traditional internal combustion engine vehicles, they do not emit harmful gases such as carbon dioxide, carbon monoxide, and nitrogen oxides during use. Therefore, they play a positive role in reducing urban air pollution and improving air quality. Moreover, electric tools are more energy-efficient and consume relatively less energy, thus having a smaller negative impact on the environment.

       Powerful Power System

      A crucial component of electric tools is their power system, mainly consisting of the battery and the motor. A high-performance power system not only provides long-lasting power but also ensures the tool’s stability and safety under various road conditions.

1.  Battery Technology : Modern electric tools widely use lithium-ion batteries, which have the advantages of high energy density, long life, and fast charging. High-quality lithium batteries can provide a range of up to tens of kilometers, meeting most daily travel needs. Some high-end electric tools are also equipped with removable batteries, allowing users to easily replace and charge them.

2.  Motor Technology : Electric tools typically use brushless DC motors (BLDC), which are characterized by high efficiency, low noise, and simple maintenance. The efficiency of a brushless motor can reach over 85%, enabling electric tools to provide stable power output for extended periods. Additionally, brushless motors generate less heat during operation, reducing the risk of overheating and extending the motor’s lifespan.

3.  Intelligent Control Systems : Many modern electric tools are equipped with intelligent control systems that can monitor battery status in real-time, adjust motor output, and offer various riding modes for users to choose from. For instance, an energy-saving mode can extend the range, while a sport mode can provide more powerful output, suitable for tackling steep slopes and complex road conditions.

     Safety

    Apart from the power system, safety is also a crucial consideration for electric transportation tools. Modern electric tools are usually equipped with multiple safety features, such as efficient braking systems, anti-slip tires, and lighting equipment, ensuring safe travel in various environments.

   In summary, electric transportation tools, with their convenience, environmental friendliness, and advanced power systems, significantly enhance people’s quality of life. As technology continues to advance, these tools will become more intelligent, efficient, and safe, providing more options and possibilities for personal travel.

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Which industries belong to E-MOBILITY?

1.  Electric Bicycle (E-bike):  Electric bicycles are equipped with an electric assist system that can control the motor through pedals or a throttle, providing auxiliary power and making it convenient to ride long distances or uphill.

2.  Electric Scooter:  Electric scooters feature a foldable design, making them easy to carry and store, suitable for short-distance travel and commuting in the city.

3.  Electric Skateboard: Electric skateboards are powered by an electric drive system, and riders control the direction and speed by shifting their body weight.

4.  Electric Unicycle:  An electric unicycle is a single-wheel electric vehicle where riders control movement, steering, and stopping through body balance.

5.  Electric Monowheel:  Similar to the electric unicycle but with one large wheel, riders stand on it and control it by balancing their bodies.

6.  Electric Kick Scooter:  Similar to traditional kick scooters but equipped with an electric assist system that provides additional propulsion.

7.  Electric Motorcycle:  An electric motorcycle is powered by an electric drive system, offering zero emissions and a highly efficient mode of travel.

8.  Segway:  A Segway is a two-wheeled self-balancing vehicle where riders stand on it and control the direction and speed through body balance.

9.  Hoverboard:  A hoverboard is a two-wheeled self-balancing vehicle where riders stand on it and control movement by balancing their bodies.

10.  Electric Kickboard:  An electric kickboard is a three-wheeled scooter equipped with an electric drive system, suitable for short-distance travel in the city.

These personal electric transportation tools have different features and applicable scenarios, allowing individuals to choose based on their needs and preferences. With technological advancements and innovations, the types and functions of personal electric transportation tools continue to expand and improve.

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CUSTOM BATTERIES FOR THE E-MOBILITY SECTOR

Whether it’s an electric bicycle weaving through the urban streets, a motorcycle cruising down the highway, a cargo bike diligently delivering goods in the city, a lightweight scooter becoming a new mode of transport, or a hoverboard showcasing cool style on the streets, our customers always bring boundless imagination to creating innovative alternatives in the electric vehicle sector.

These vehicles, whether equipped with two, three, or four wheels, designed for water floating or even flying in the air, all have at their core an efficient and stable battery system. We fully understand this, so when providing battery solutions to our clients, we don’t merely focus on basic electrical specifications such as voltage, capacity, and power.

Our professional service team will thoroughly understand your project needs and then offer a comprehensive range of services to ensure the most suitable battery solution for your project. This includes:

–  Battery Management System (BMS): We design precise battery management systems based on real-world application scenarios, ensuring safe battery operation while optimizing efficiency and lifespan.
– **Chemistry Technology and Selection:** We master various battery chemistry technologies and can recommend the most suitable battery chemistry type for your specific needs, such as lithium-ion batteries, nickel-metal hydride batteries, etc.

–  Battery Selection:  Among numerous battery brands and models, we will help you select batteries that are stable, cost-effective, and suitable for your project.

  Battery Pack Shape: We understand that each project has unique space layout and weight distribution requirements, so we can customize the shape of battery packs to ensure they perfectly fit the design of your vehicle.

–  From Initial Consultation to Final Product Delivery:  We work closely with you to ensure the provided battery solutions not only meet your technical specifications but also perform optimally in practical applications.

Our goal is to support your innovative projects, turning concepts into reality, and jointly create a new chapter in the electric vehicle industry.

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Why E-MOBILITY batteries use cylindrical cells ?

There are several key reasons why personal mobility power tools use cylindrical cells:

1. High Energy Density
Cylindrical cells have a high energy density, which means they can store more energy in a relatively small volume. This is especially important for personal mobility power tools (such as electric bicycles, electric scooters, electric skateboards, electric motorcycles, etc.) because these tools need to provide enough power in a limited space to ensure a long driving range.

2. Mature Technology and Reliability
Cylindrical cells are one of the most mature battery technologies on the market. After years of development and improvement, their production process is very stable, and the product quality is highly consistent. This maturity and reliability make cylindrical cells a trusted choice to ensure the performance and safety of personal mobility tools.

3. Superior Heat Dissipation Performance
The design of cylindrical cells helps to effectively dissipate heat. In electric mobility tools, the battery generates heat during operation. Good heat dissipation performance can prevent the battery from overheating, ensure stable operation of the battery, and extend its service life. The structural design of cylindrical cells provides excellent heat dissipation performance, which helps to keep the battery temperature within a safe range.

4. Flexible Modular Design
Cylindrical cells can be flexibly combined into battery packs of various shapes and sizes. This modular design allows battery packs to be efficiently arranged and combined according to different tool designs to suit different space requirements. For example, the battery pack of an e-bike can be tightly mounted inside the frame, and the battery pack of an e-scooter can be compactly mounted under the floor.

5. Cost-Effective
Due to the mature production process of cylindrical cells, large-scale production can be carried out, which reduces manufacturing costs. This makes it a cost-effective option that can provide superior performance while controlling costs. For manufacturers of personal mobility tools that require a large number of batteries, cylindrical cells are very cost-effective.

6. Mechanical Strength and Durability
Cylindrical cells have a sturdy structure and high mechanical strength and can withstand certain physical shocks and vibrations. This feature is very important for personal mobility tools because these tools may encounter various bumps and impacts in daily use, and the sturdy cell structure can improve the durability and safety of the battery.

7. Safety
Cylindrical cells are usually equipped with multiple safety protection measures, including anti-short circuit, anti-overcharge, and anti-over-discharge functions. Combined with advanced battery management systems (BMS), it can ensure the safety of the battery during use and prevent safety problems caused by overheating or other failures.

8. Wide Application
The widespread use and wide application of cylindrical cells make their supply chain very complete and easy to purchase and replace. Whether it is electric bicycles, electric scooters, or electric motorcycles, various personal travel tools can easily adopt cylindrical cells, ensuring the continuity and stability of battery supply.

Summary
Personal travel electric tools use cylindrical cells mainly because of their high energy density, mature technology, superior heat dissipation performance, flexible modular design, high cost-effectiveness, strong mechanical strength, high safety, and wide application prospects. These advantages make cylindrical cells an ideal choice for electric travel tool batteries, meeting the multiple requirements of performance, cost, and design.

What are the popular cylindrical batteries?

Common types of cylindrical cells include:

1. 18650 Cells
This is the most common type of cylindrical cell, widely used in laptops, power tools, and electric bicycles. Its dimensions are 18mm in diameter and 65mm in length. The 18650 cell is favored for its mature production process and high energy density.

2. 21700 Cells
These cells measure 21mm in diameter and 70mm in length, slightly larger than the 18650 cells, and offer higher energy density. The 21700 cells are widely adopted by electric vehicle manufacturers like Tesla, suitable for applications requiring high energy density and extended range.

3. 26650 Cells
The 26650 cells measure 26mm in diameter and 65mm in length, commonly used in applications requiring larger capacity and higher discharge current, such as high-performance power tools and some high-end electric bicycles.

4. 20700 Cells
Measuring 20mm in diameter and 70mm in length, the 20700 cells fall between the 18650 and 21700 cells, providing high energy density and discharge performance. These cells are mainly used in high-performance applications such as electric scooters and high-end power tools.

5. 32700 Cells
With dimensions of 32mm in diameter and 70mm in length, the 32700 cells are typically used in applications requiring higher capacity and longer run times, such as large power tools and energy storage systems.

Application Examples

– Electric Bicycles: Typically use 18650, 21700, or 26650 cells, depending on the design and requirements of the bicycle.
– Electric Scooters: Commonly use 18650 or 20700 cells, balancing size and energy density to meet the needs for portability and long range.
– Electric Skateboards: 18650 and 21700 cells are common, providing high power output and long range.
– Electric Motorcycles: 21700 and 26650 cells are widely used, offering strong power and long range.

Summary

Common cylindrical cells include the 18650, 21700, 26650, 20700, and 32700 types. Each type has its unique dimensions and characteristics, suitable for different applications. Choosing the appropriate cell type ensures the best performance, range, and safety for electric mobility tools.

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We are a leading manufacturer and supplier of electric vehicle battery packs, dedicated to addressing the unique needs of various applications in the electric vehicle market. Our expertise lies in providing tailored solutions that ensure seamless integration, effective communication, safety, and thermal management.

With our extensive technical knowledge and ongoing commitment to process excellence, we will help you tackle challenges and unlock the full potential of your electric vehicle projects. Reach out to us now to discover how we can collaboratively create a sustainable transportation future.

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Developing custom battery packs specifically to meet the needs of electric vehicles and automotive applications.

Mastering the standardized regulatory and certification processes for electric vehicle battery packs.

Mastering the standardized regulatory and certification processes for electric vehicle battery packs.

Our 10 years of industry experience give us an advantage in custom battery pack design and manufacturing.

Specializing in lithium-ion battery pack design, testing, and manufacturing, with extensive experience serving electric transportation products like electric golf carts and lightweight electric vehicles.

Our Process

TASSKOOD Battery Technologies holds over 10 years of experience in battery design and provides full solutions and expedited project management for every design and manufacturing project of battery pack solutions.

Your Proposal

Our plan is dedicated to presenting comprehensive, in-depth and carefully considered information to you and your team, enabling you to clearly understand every detail of the custom  battery pack solution and the outcome we will bring to you. Starting from the ultimate vision of the project, we deeply discuss the implementation scope, time schedule, delivery milestones and other related services, so that your entire team can make scientific and reasonable decisions. Our meticulous preparation in the early stage is the cornerstone for the efficient and smooth progress of the project.

Your Project

Each project we win brings us pride. A specialized project manager directs the development of your unique battery pack design from concept through to manufacturing. Together with your team, we address DFMEA, design drawings, PFMEA assessments, PPAP documentation, sampling, tooling, certifications, testing, and manufacturing improvements.

Your Product

With our strong manufacturing capabilities, we deliver dependable and repeatable battery solutions. We guarantee on-time deliveries and maintain flexible stock levels for components and finished products to meet your requirements.

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Our Customers

Sub Industries

Light Electric Vehicles & E-Scooters

Light Electric Vehicles (LEVs) have gained popularity for their flexibility and convenience, and TASSKOOD Battery Technologies provides innovative battery solutions that ensure excellent performance and reliability. Whether for electric scooters used in urban commuting or for electric bicycles used for leisure, our battery packs are designed to meet the high demands of modern travel.

Micromobility

The rise of micro-mobility is a notable trend in the electric vehicle market, emphasizing small, lightweight vehicles designed for short-distance travel. As a battery supplier for micro-mobility solutions, we emphasize the importance of energy efficiency and durability for effective urban transportation. Our tailored micro-mobility battery packs focus on maximizing power delivery and extending range, ensuring users experience a smooth and convenient ride.

Electric Vehicles

In the electric vehicle (EV) market, whether for cars or large electric motorcycles, the focus is now on long-range capabilities, fast charging technology, and exceptional reliability. TASSKOOD Battery Technologies specializes in creating high-capacity battery packs that ensure excellent energy density and rapid charging capabilities, setting new standards for EV manufacturers in performance and sustainability.

Electric Working Vehicles

In various industries, Electric Working Vehicles (EWVs) play a vital role, spanning logistics, warehousing, agriculture, and construction. As a leader in electric vehicle battery pack manufacturing, we partner with EWV manufacturers to develop efficient battery solutions that ensure optimal performance in extreme operating conditions, enhancing overall productivity.

Let’s Power Your Next E-Mobility Battery Project Together

Collaborate with TASSKOOD Battery Technologies to acquire reliable custom battery solutions tailored to your specific robotic product design needs. Please fill out the form below to reach our experts and understand how our proven methods can ensure your project's success.

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Each battery pack uses high-quality manufacturing technology to ensure excellent performance.

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