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Custom Battery Packs For Medical Devices

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Ensure reliable power solutions that last in various medical scenarios.

In the medical device industry, the role of battery-powered equipment is becoming increasingly important. From mobile devices to monitoring equipment, the performance of these devices is crucial for patient care. TASSKOOD Battery Technologies is committed to providing efficient battery solutions to support the innovation and development of medical device manufacturers.

Battery medical definition

 In the field of medical devices, battery-powered devices are an important and growing area of modern healthcare. They provide critical support and functionality in a range of applications in hospitals and homes, from oxygen concentrators to lifts, mobile equipment, respiratory care equipment and surgical drills, where the need for reliable and high-performance batteries is growing.

       Smart medical devices work best when used in conjunction with smart medical batteries. For medical professionals and patients, this collaboration ensures stable operation, long-lasting use, and timely support when needed. Therefore, the role of batteries in the medical field is crucial.

     As a trusted medical device battery manufacturer, we are proud to be certified to the manufacturing standard ISO 13485. This certification signals our commitment to providing products that meet industry standards and demonstrates our expertise and excellence in meeting the unique needs of medical device manufacturers. We are committed to providing reliable solutions to ensure the stability, safety and efficiency of medical equipment to meet the continuous development and innovation needs of the industry.

Why do batteries need ISO 13485 certification?

 TASSKOO Battery chose ISO 13485 certification to prove that our products comply with the relevant standards and regulations of the medical device industry and ensure that its products can meet the strict requirements of medical device manufacturers. Specifically, ISO 13485 is an international standard designed to ensure that medical device manufacturers comply with quality management system requirements when designing, developing, producing and providing medical devices and related services.

      By undertaking ISO 13485 certification, TASSKOOD battery manufacturer can prove that its quality management system meets international standards, including strict management of product design, production process, quality control and customer service. This is critical for medical device manufacturers as they need to work with reliable, standards-compliant suppliers to ensure that the medical devices they produce comply with regulations and provide high-quality services.

    Therefore, for TASSKOOD battery manufacturers, obtaining ISO 13485 certification can enhance their competitiveness in the medical device market, while also being able to demonstrate their commitment to quality management and compliance to customers.

Reliability is a core element that cannot be compromised in the development of medical device batteries. This is why we work closely with our customers to jointly address the technical and documentation challenges faced when developing custom lithium-ion battery packs. Our team is focused on providing comprehensive battery pack design and manufacturing services, ensuring that our solutions meet strict industry standards and can maintain stable performance and reliability in critical healthcare environments.

In addition to pursuing technical excellence, we are also committed to providing multiple business benefits to medical device OEMs (original equipment manufacturers). We have an efficient manufacturing process that can maintain cost-effectiveness in mass production, ensuring competitive pricing without compromising product quality. Our optimized supply chain management system and dedicated project management team are designed to extend the service life of medical device battery packs, thereby creating greater value for customers.

Our flexible inventory arrangements provide customers with additional flexibility and scalability to effectively respond to changing market needs. This allows our customers to quickly adjust product supply to meet changes in market dynamics. We are always committed to promoting medical innovation, improving patient treatment outcomes, and making efficient and reliable battery solutions play a vital role in the medical field.

VENTILATORS

Ventilators are usually powered by a direct connection to a power source because they require continuous, stable power to ensure patient respiratory support. However, some ventilators are also designed with backup battery systems to deal with power outages in emergencies or special circumstances. The functions of these backup battery systems include:

   1. Emergency backup: In the event of power outage or power failure, the backup battery can immediately take over the power supply of the ventilator to ensure that the patient continues to receive respiratory support and avoid potential risks caused by power outages.

  2. Transporting and moving: When a patient needs to be transferred from one location to another, the backup battery can provide temporary power supply to keep the ventilator running during the movement and ensure that the patient’s respiratory support is not interrupted.

  3. Outdoor use: In some special circumstances, such as field first aid or emergency evacuation, the backup battery can ensure that the ventilator continues to operate in an environment without fixed power supply, ensuring the patient’s life safety.

  4. Backup energy: The backup battery can also be used as a backup energy reserve to deal with sudden power supply problems or equipment failures to ensure the continuous operation of the ventilator and the patient’s respiratory support.

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SURGICAL TOOLS

Batteries in surgical tools (SURGICAL TOOLS) are usually used to supply power to drive the operation of the tools. Such batteries are often referred to as surgical instrument batteries, and they are designed to provide reliable power during surgical procedures to power various power tools such as scalpels, drills, staplers, etc.

Batteries provide a portable and flexible power solution, allowing doctors to perform surgeries without access to electrical outlets. They are usually rechargeable, meaning they can be recharged by connecting to a power outlet or charger to keep them charged when needed.

The durability and stability of surgical instrument batteries are important to the success of surgical procedures, as loss of power from surgical tools can lead to interrupted or incomplete procedures, posing a risk to the patient. Therefore, surgical instrument batteries must undergo rigorous testing and quality control to ensure they can provide reliable power during critical moments.

PATIENT MONITORS

Patient monitors (PATIENT MONITORS) are usually equipped with batteries, which are mainly used for the following aspects:

1. Backup power supply: The battery of the patient monitor serves as a backup power supply to provide continuous power supply when the medical equipment needs to be moved or a power outage occurs. This is essential to maintain the functionality of the monitor and ensure uninterrupted patient monitoring.

2. Portability: Some patient monitors require mobile use, such as in an emergency vehicle or from room to room within a hospital. The battery allows these monitors to operate independently of an electrical outlet, increasing the device’s portability and flexibility.

3. Continuous monitoring: For some patients who require continuous monitoring, such as patients during surgery or patients in critical care units, the battery can ensure that the monitor continues to monitor the patient’s vital sign data during movement or when the power supply is interrupted, and provides timely alarms. and notify medical personnel.

4. Emergency situations: In the event of sudden power failure or other emergencies, the battery of the patient monitor can provide emergency power to ensure that the equipment will not interrupt monitoring due to power interruption.

Therefore, patient monitor batteries play a key role in ensuring continuous operation of the device, improving device portability and responding to emergencies. These batteries typically require periodic inspection and replacement to ensure they can reliably provide power when needed.

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DIAGNOSTIC TOOLS

Diagnostic tools (DIAGNOSTIC TOOLS) usually also require batteries as power sources, and are mainly used in the following aspects:

1. Portability and mobility: Many diagnostic tools are designed as portable devices, such as blood glucose meters, blood pressure monitors, thermometers, etc. These tools are often battery powered so they can be taken with them or used on the go when the doctor or patient needs them.

2. Continuous use: Some diagnostic tools may need to be used continuously over a period of time, such as when performing continuous monitoring or performing lengthy diagnostic tests. The battery provides a constant supply of power, ensuring the device is always running when needed.

3. Backup power supply in emergencies: In the event of a power outage or other emergency, the battery of the diagnostic tool can serve as a backup power source, ensuring that doctors or nurses can continue diagnostic work without interrupting the diagnostic process due to power outage.

4. Patient independence: Some diagnostic tools are designed for self-monitoring or use by patients, such as home glucose meters. These tools typically use batteries as a power source, allowing patients to perform the test on their own at any time without being restricted by an electrical outlet.

In general, batteries, as the power source for diagnostic tools, provide convenience and flexibility to medical staff and patients, ensuring the smooth progress and accuracy of diagnostic work.

ULTRASOUND DEVICES

ULTRASOUND DEVICES usually also requires batteries as power source to meet the following needs:

1. Portability and Mobility: Some ultrasound equipment is designed to be portable, such as portable ultrasound machines, for examinations at clinical sites, emergency vehicles, or remote areas. These devices often require batteries as a power source so that doctors can move the device when there is no power outlet and conduct examinations at any time if needed.

2. Backup power supply in emergency situations: In the event of power outage or other emergencies, the battery of the ultrasound equipment can be used as a backup power supply to ensure that doctors can continue to carry out diagnosis and treatment work. This is important for inspections in emergency situations or in places where there is no stable power source.

3. Continuous use: Some ultrasound devices require continuous use over a period of time, such as during surgery or in situations where continuous monitoring is required. The battery provides a continuous power supply, ensuring that the device can continue to work when needed without being affected by power interruptions.

4. Patient comfort: Some ultrasound exams may need to be performed at the patient’s bedside rather than in a dedicated exam room. Using battery-powered devices reduces the use of power cords and increases patient comfort and convenience.

Overall, the ultrasound device’s battery as its power source provides doctors with flexibility and convenience, allowing them to perform examinations in different environments and ensuring that the device is always available when needed.

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MEDICAL CARTS

Medical carts are usually equipped with batteries, whose functions include:

1. Power supply: The battery on the medical cart is used to provide power for equipment, such as electronic medical record systems, medical monitoring equipment, medication delivery systems, etc. These devices often require a continuous power supply to ensure that the medical team can perform various tasks on the cart without being restricted by an electrical outlet.

2. Portability: The battery of the medical cart makes the cart portable, and medical staff can easily move it to where it is needed, such as from one ward to another, to the operating room, emergency room, or other diagnosis and treatment areas.

3. Emergency backup power supply: In the event of power outage or other emergencies, the battery of the medical cart can be used as a backup power supply to ensure the continued operation of key equipment, such as monitoring equipment, ventilators, defibrillators, etc.

4. Continuous monitoring: Some medical carts are equipped with monitoring equipment, such as patient monitors, which require continuous monitoring of the patient’s vital signs. Batteries ensure that the devices continue to operate while the cart is moving or in locations without power outlets to ensure patient safety and continuity of monitoring data.

5. Improve work efficiency: The battery of the medical cart allows medical staff to work without being restricted by power sockets, improving work efficiency and flexibility to better serve patients.

To sum up, the battery of a medical cart is a key component to ensure the operation of medical equipment, improve work efficiency and respond to emergencies.

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Focused on battery pack design and production for medical devices, providing complete end-to-end services.

With ISO13485 accreditation, we have a solid grasp of the compliance and certification requirements for batteries used in medical applications.

Our China manufacturing base focuses on high-quality processes to ensure reliable and efficient battery solutions.

By working with quality suppliers, we ensure that our supply chain is robust and that we consistently deliver high-quality products.

Efficient planning and quick development timelines to enable our customers to launch their medical devices effectively.

Take a closer look at how battery pack designs meet the needs of different medical devices, including anesthesia machines, hemodialysis equipment, and medical lighting systems.

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What types of batteries are commonly used in medical devices?

1. Lithium-ion battery (Li-ion): This is one of the most common battery types and is favored for its high energy density, lightweight and long cycle life. Lithium-ion batteries are suitable for many medical devices, such as handheld medical devices, portable monitoring instruments, portable ultrasound equipment, etc.

2. Alkaline battery (alkaline manganese battery): also called dry battery, it is a common disposable battery and is suitable for some low-power medical equipment, such as thermometers, blood pressure monitors, blood glucose meters, etc.

3. Nickel Metal Hydride Batteries (NiMH): NiMH batteries have higher energy density and less memory effect, and have a longer service life than alkaline batteries. They are commonly used in medical devices that require high energy density and long-term use, such as portable electronic devices and handheld monitoring instruments.

4. Nickel-cadmium batteries (NiCd): Although they have been phased out in some places, they may still be used in some older models of medical equipment. Nickel-cadmium batteries have high charging and discharging capabilities and are suitable for some medical equipment that require large current output, such as some medical surgical instruments.

5. Lead-acid batteries (SLA): Lead-acid batteries are usually used in some larger medical equipment, such as mobile electric wheelchairs, electric beds, etc. They have high current output capabilities and relatively low cost, but are also relatively heavier and bulkier.

Medical device manufacturers usually select the appropriate battery type based on factors such as the device’s power consumption, battery life, size, and cost to ensure that the medical device can provide reliable power and meet the device’s usage needs.

Costom Medical Battery Pack Manufacturing

Customizing medical device batteries is a task that requires careful consideration, as medical devices often have very stringent power requirements, especially when a patient’s life is at stake. Here’s some information you may need to know:

1. Battery type: Choose the battery type suitable for medical equipment, such as lithium-ion battery, nickel-metal hydride battery, etc. Each type has its advantages and disadvantages, and the choice should be based on the needs of the equipment.

2. Battery capacity: Capacity determines the energy that the battery can store, which is very important for the usage time of the device. You need to know your device’s power consumption and expected usage time to determine the battery capacity you need.

3. Battery size and shape: The battery must fit the design of the device, so size and shape are important considerations. Occasionally, a custom-made battery may be required in a special shape or size.

4. Charge and discharge performance: The charge and discharge performance of the battery directly affects the reliability and stability of the equipment. You need to ensure that the battery has good charge and discharge characteristics and can maintain stable performance over long periods of use.

5. Safety: In medical devices, safety is crucial. You need to choose a battery with high safety features to prevent possible malfunctions or accidents.

6. Environmental adaptability: Considering that medical equipment may be used in various environmental conditions, batteries need to have good environmental adaptability and be able to work normally under different temperatures and humidity.

7. Certification and compliance: Ensure that the selected battery meets relevant certification standards and regulatory requirements, such as CE certification, UL certification, etc., to ensure the compliance and safety of the equipment.

8. Lifespan and Maintenance: Understand the expected life of the battery and whether it requires regular maintenance, so you can consider maintenance costs and intervals when designing your equipment.

9. Cost : Finally, cost is also an important consideration. It is necessary to weigh the performance and cost of the battery and choose the battery supplier with the highest price/performance ratio.

In general, customizing medical device batteries involves multiple considerations. Factors such as device needs, performance, safety, and cost need to be comprehensively considered to ensure that the battery can meet the requirements of medical devices and operate safely and reliably.

Our Custom Battery Packs For Medical Devices Process

TASSKOOD Battery Technologies holds over 10 years of experience in battery design and provides full solutions and expedited project management for every design and manufacturing project of battery pack solutions.

Your Proposal

Our plan is dedicated to presenting comprehensive, in-depth and carefully considered information to you and your team, enabling you to clearly understand every detail of the custom  battery pack solution and the outcome we will bring to you. Starting from the ultimate vision of the project, we deeply discuss the implementation scope, time schedule, delivery milestones and other related services, so that your entire team can make scientific and reasonable decisions. Our meticulous preparation in the early stage is the cornerstone for the efficient and smooth progress of the project.

Your Project

Each project we win brings us pride. A specialized project manager directs the development of your unique battery pack design from concept through to manufacturing. Together with your team, we address DFMEA, design drawings, PFMEA assessments, PPAP documentation, sampling, tooling, certifications, testing, and manufacturing improvements.

Your Product

With our strong manufacturing capabilities, we deliver dependable and repeatable battery solutions. We guarantee on-time deliveries and maintain flexible stock levels for components and finished products to meet your requirements.

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Our Process

Sub Industries

Through custom battery solutions, we can provide the energy support needed for different robotic applications to meet specific market demands.

Home healthcare

In home healthcare, ensuring patient safety and convenience is paramount. TASSKOOD Battery Technologies offers battery solutions designed specifically for patient care, supporting a wide range of devices, from portable oxygen machines to home monitoring systems, and our team is always here to provide you with professional support.

Oxygen concentrators

Oxygen concentrators provide essential supplemental oxygen therapy for patients with respiratory diseases, helping them maintain independence and a better quality of life. Our lithium-ion batteries designed for oxygen concentrators ensure lasting power and reliability, enabling continuous operation even in changing environments.

Alert systems & nurse call

Medical alert systems and nurse call devices provide crucial safety for patients and caregivers, ensuring that help can be quickly obtained in emergencies. TASSKOOD Battery Technologies focuses on delivering battery solutions that prioritize reliability and longevity, ensuring that these critical communication devices remain operational when they are most needed, protecting loved ones and vulnerable individuals.

Lifters, assistance & mobility equipment

Lifts and mobility aids play a crucial role in empowering patients with mobility challenges, allowing them to navigate their environments with confidence. Our battery solutions are engineered to deliver robust power and long-lasting performance, ensuring that these vital devices function seamlessly for both patients and healthcare providers.

Respiratory care

Ventilators and CPAP devices are critical life-support tools for patients with respiratory diseases, relying on high-performance portable power to provide treatment. The lithium-ion batteries offered by TASSKOOD Battery Technologies are specifically designed to meet these stringent requirements, ensuring that patients and healthcare providers always have stable and reliable power support.

Autoclavable & chemical sterilisable batteries

In certain medical applications, batteries must undergo regular disinfection, whether through high-pressure sterilization or chemical methods. This presents additional challenges for the design of the casing and packaging to protect lithium-ion batteries from high-temperature damage, as well as in resin selection. If necessary, we provide detailed professional solutions to ensure the battery packs can perform their functions effectively.

Surgical drills & equipment

In a surgical environment, the stability and durability of equipment are essential. Our battery solutions specifically designed for surgical drills provide long-lasting power support, ensuring that surgeons can operate efficiently and focus on their tasks without the concerns of power instability.

Hospital Devices

Battery-operated hospital equipment is vital for patient care and medical procedures, encompassing various devices that require dependable power sources. These devices, such as ECG monitors, infusion pumps, and portable ultrasound machines, depend on reliable battery systems that adhere to ISO 13485 standards to ensure uninterrupted operation during critical moments.

Let’s Power Your Next Medical Battery Project Together

Collaborate with TASSKOOD Battery Technologies to secure dependable custom battery solutions tailored to your vehicle design. Fill out the form below to reach out to our experts and understand how our effective methods can ensure your project's success.

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TASSKOOD Battery Technologies Limited
South West Industrial Estate,
Dongguan, Guangdong province
China

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TASSKOOD Battery Technologies Limited
Building 4th, No. 2，Xingye Road, Songshanhu industrial park,
Dongguan, Guangdong province
China

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